SP2102輪廓測量儀 Profiler |
http://www.walechina.com |
陜西威爾機電科技有限公司（簡稱威爾量儀）是一家從事超高精密測量儀器的設計、生產、及售后服務為一體的生產型企業。數項精密測量技術在該領域的空白，已獲得各種軟件著作權和產品數十項。已開發出優于進口同類產品性能指標的數款產品，是同類產品國產化的選擇。
自主開發及生產的產品有SE系列粗糙度輪廓儀、SP系列輪廓儀、SR系列粗糙度儀、RS系列圓柱度儀、RA系列圓度儀、RP活塞綜合測量儀、移動式圓度儀、圓柱度儀、粗糙度輪廓儀等。
公司聯合高校成立“智能測量系統”項目部，將目前公司的離線測量產品與智能生產線緊密聯機，實現在線、實時、自動測量，為智能工廠提供質量監控的“眼晴”和“耳朵”。
在這一領域的空白，打破國內智能制造廠家的智能測量需求僅能依賴進口的局面。
威爾量儀的精密測量產品應用于航空、航天、汽車，高精度機械制造、新型電子、新能源、科研人工關節等行業的新產品研發和生產過程質量控制，也可在大專院校應用于研究、試驗及教學。
中國制造2025是中國企業趕超國際水平、實現跨越式發展的一次機遇。威爾量儀在工業制造產業升級和變革時期，緊跟“中國制造2025”的大趨勢，
調整公司產品的研發方向，推出針對性的測量產品和測量解決整體方案，充分利用已研發出的技術基礎和成果優勢，謀求“彎道超車”，快速發展，致力成為業內的測量解決方案提供商！
威爾量儀，質在必得！
Shaanxi Wale M&E Technology Co.,Ltd(Wale Instrument for short) is a high-tech manufacturer integrated with ultra-high precision measuring instrument design, production, and after-sales service. Several precision measurement technology filled the gaps in the measurement field.Wale has got a variety of software copyright and dozens of patents ,ａnd developed several products superior to the similar imported products in terms of performance indicators.Wale is the best choice for domestic measurement products.
Self-developed and manufactured products: SE series rough contour, SP series contour, SR series roughness measuring instrument, RS series cylindrical measuring instrument,, RA series roundness measuring instrument,, RP piston-operated
comprehensive measuring instrument,
roundness instrument, cylindrical measuring instrument, roughness contour measuring instrument,.
Join up with university to set up the "Intelligent Measurement System" project department,connect the off-line measurement products and intelligent production line to achieve on-line, real-time, automatic measurement,ａnd provide quality monitoring of "eye" and "ears" for intelligent factory.Filled the gaps in this field and broken the situation of domestic intelligent measuring demａnd only rely on imports.
The precision measurement of Wale is applied to the product development and quality control of aviation, aerospace, automotive, high-precision machinery manufacturing, new electronic, new energy, medical artificial joints and other industries , also can be applied in the research, testing and teaching of universities and colleges.
“Made in China 2025” is a great opportunity for Chinese enterprises to catch the international level and achieve leap-forward development. Wale closely followed the trend of "Made in China 2025" in upgrading and transformation period of industrial manufacturing industry , and adjusted the development and research direction, launched targeted measurement products and solutions. Wale made full use of the developed technical basis and achievements to seek "corner overtaking" and strive to become the most professional measurement solutions provider in the industry.
Wale determined to have best quality!
測量原理 Measure principle
本儀器測量原理為直角坐標測量法，即通過X軸、Z1軸傳感器，測繪出被測零件的表面輪廓的坐標點，通過電器組件，將傳感器所測量的坐標點數據傳輸到上位PC機，軟件對所采集的原始坐標數據進行數學運算處理，標注所需的工程測量項目。
The measuring principle of this instrument is the rectangular coordinate measuring method,through X-axis, Z-axis sensor, mapping the surface contour coordinates point of the part under test,data transmission the coordinates point to the upper PC by electrical components.To do the mathematical treatment on the original collected coordinate data by software, marked with the required engineering survey projects.
測量功能 Measuring function
尺寸：包含水平距離、垂直距離、線性距離、半徑、直徑
夾角：包含水平角、垂直角、夾角
位置公差：包含平行度、垂直度
形狀公差：包含直線度、凸度、圓弧輪廓度
輔助生成：包含輔助點、輔助線、輔助圓
Size: contains the horizontal distance, vertical distance, linear distance, radius and diameter
Angle: horizontal Angle and vertical Angle, Angle
Position tolerance: contains the parallelism and perpendicularity
Shape tolerance: contains the straightness, crown, circular arc profile
Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle
技術規格 Technical data
項目 Item | 參數 Parameter | |
測量范圍 Measurement range | X軸 X axis | 120mm |
Z1軸 Z1 axis | 24mm | |
Z軸（立柱） Column (Z-axis ) | 400mm | |
直線度 Straightness | 1.2μm/100mm | |
線性精度 Linear accuracy | X軸 X axis | ±（1.5+0.025L)μm |
Z1軸 Z1 axis | ±（1.2+|0.04H|)μm | |
水平精度 Horizontal accuracy | ±（1+0.025L）μm | |
垂直精度 Vertical accuracy | ±（0.8+|0.03H|)μm | |
檢測方法 Detection method | X軸 X axis | 新型數字式傳感器/ 0.2μm |
Z1軸 Z1 axis | 新型數字式傳感器/ 0.01μm | |
驅動速度 Driven speed | X軸 X axis | 4檔，可自定義速度 4 grade, speed is adjustable |
Z軸（立柱）Column (Z-axis ) | 4檔，可自定義速度 4 grade, speed is adjustable | |
測量速度 Measurement Speed | X軸 X axis | 0.1，0.2,0.5,1mm/s 、自定義 |
驅動方式 Drive mode | X軸 X axis | 電動 Electric |
Z軸 Z axis | 電動 Electric | |
附件 Accessories | 測針 Probe | 25μm硬質合金針尖 25μm hard metal alloy needle tip 規格：17°單切面 ?4*32 Spec：17°uniplanar ?4*32 上升角度：72° Rise angle：72° 下降角度：88° Drop angle：88° |
測桿 Measuring pole | 直徑6mm Diam 6mm | |
調整臺 Adjust table | Ｙ向調整、轉角調整 Ｙ direction adjustable, Turn Angle adjustable | |
精密正弦平口鉗 Precision sine flat pliers | 鉗口寬 Plier width 50 鉗口深 Plier depth 25 開口度 Opening degree 60 調整角度 Adjustable angle 0-45 | |
技術特點 Technical characteristics
① X、Z1均采用新型數字式傳感器，精度更高
② 大量程設計，杠桿比僅為1:2.2，限度保持了傳感器的原有精度
③ 高剛性高精度直線運動導軌、高精度數字式線性傳感器
④ 采用高速并行數據采集單元，硬件觸發、硬件高速采樣，無延時；足夠密集及穩定的數據源為后期數據處理、計算提供力的保障
① X, Z1 adopt imported new digital sensor, higer precision ;
② Design in a wide range, leverage ratio is 1:2. 2, the maximum keep the original precision of the sensor;
③ High rigidity, high precision linear motion guide rail, high precision digital linear sensor;
④ Using high speed parallel data acquisition unit, high-speed sampling hardware trigger, hardware, without delay. Dense and stable source provide the most powerful guarantee for later data processing, calculation.
軟件系統 Software System
強大的系統功能
軟件兼容winXP、win7、win8系統 Software support XP、win7、win8 system.
軟件支持中英文 Software support Chinese and English language.
快捷自由的頁面布局
軟件增設快捷鍵，方便使用 Software add shortcuts, easy to use
支持將菜單及控制區收起操作，以擴大繪圖區的有效區域面積 Support pack up the menu and control operation, to enlarge the drawing effective area
豐富的數據處理系統
圓弧、線自動識別 Automatic identification of circular arc, the line
擬合可選擇點選或框選 Fitting choice click or marquee
軟件標注與CAD同理 Software similarly marked with CAD
支持連續標注、基準標注、支持任意插入點 Support continuous annotation and datum mark, support any insertion point
支持圖形自由旋轉及坐標自由旋轉 Support the freedom of graphic rotation and coordinate rotation
支持坐標點標注 Support the coordinate points label
捕捉開關打開時，自動生成及捕捉交點、圓心 、線段中點、端點、圓弧交點、中點、切點等特征點
While capture switch is opened, automatically generated and capture the intersection point, circle, line midpoint, endpoint, circular intersection, midpoint, point of tangency feature points, etc
完善的數據保存模式
原始數據自動保存，便于多次標注 Original data automatically saved, facilitate multiple labels
可將測量的圖形結果轉化成DXF格式 Measurement graphic results can be transferred into DXF forma
鏡像功能，可保存標注后文件 The mirror function, can save after standard file.
便捷的控制方式
可對Z1、X軸當前位置進行監控 Can monitor the current position of the Z1, X axis
測量長度可任意設定 Measuring length can be set freely.
具有測針自動接觸、自動抬起、自動回退功能 Needle automatic contact, automatic lift, automatic back.
可以對操作進行無限次的撤銷及恢復操作 The operation can be unlimited undo and restore
SP2000特色的功能
非比例放大：即使在非比例放大的情況下，也能進行正常的角度、圓弧、水平、垂直、線性等標注。
自動標注：在進行批量測量時，測量保存為模板，再次測量導入模板即可完成自動標注，大大提高測量效率。
數據合成：對于類似直槽工件無法一次測量完成，通過擺放角度進行兩次測量，然后通過軟件進行數據合成。
間斷測量：可對工件進行分段編程（采樣間隔、采樣速度），提高客戶測量效率。
設備尺寸 Equipment size
行程范圍(mm) Measuring Strokes | 外形尺寸(mm) Overall Dimension | 主機重量 (Kg) Machine Weight | ||||
X | Z | Z1 | Lx | Ly | Lz | |
120 | 400 | 24 | 1409 | 802 | 1632 | 350 |
環境要求 Environment Specifications
電 源：AC 220V±5% 50Hz 單獨地線
功率需求：約500W
環境要求：現場溫度：15～25℃、理想溫度：20±2℃
相對濕度：＜85%
室內周圍應無影響測量的灰塵、振動、噪音、氣流、腐蝕性氣體和較強磁場
Power supply： AC 220 v + 5% for 50 hz Seperate groud wire
Power requirements: about 500 w.
Environmental requirements: the temperature: 15 ~ 25 ℃, ideal temperature: 20 + 2 ℃
relative humidity: < 85%
Around the indoor should have no affect the measurement of dust, vibration, noise, air, corrosive gas and strong magnetic field.
設備配置 Equipment configuration
部件名稱 Part Name | 項目名稱 project name | 數量 Quantity | 備注 Remarks |
主機部分 Host part | 基礎工作臺 Basic workbench | 1套 | |
立柱系統 column | 1套 | ||
高精度導軌系統 transverse rail | 1套 | ||
擺臂系統 Z1 Sensor system | 1套 | ||
運動控制系統 Motion control system | 1套 | ||
計算機部分 Computer | 電腦 Computer | 1套 | |
打印機 Printer | 1套 | ||
軟件 Measurement software | 1套 | ||
配件 Accessories | 測針 Stylus | 1支 | |
調整臺 Adjusting table | 1套 | ||
精密正弦平口鉗 flat tongs | 1套 | ||
工具箱 Toolbox | 1套 | ||
標準件 standard parts | 1組 |
售后服務 After-sale service
質保期：從安裝驗收合格之日起12個月，但不超過發貨之日起15個月。在此期限內因我方原因造成的機器故障，負責免費維修。
質保期外：我公司采取定期回訪與隨時電話咨詢相結合的售后服務制度，力求及時發現并解決用戶使用中存在的困難和問題，為用戶提供技術咨詢。
公司負責為用戶免費提供計量測試技術咨詢服務。
公司以成本價終身為用戶提供設備保修服務。
如公司接到用戶設備故障請求服務電話，24小時響應，如有必要72小時內派技術人員赴現場解決問題。
公司備有備品備件庫，終身負責為用戶以成本價提供備品備件服務。
公司負責以優惠價終身為用戶提供技術升級、改造等售后增值服務。
用戶所在地區如有我公司地區辦事處，其售后技術服務事宜由我公司地區辦事處全面負責。
Warranty
Period:
Within
12
months
from
the
date
of
acceptance,
but
not
exceeding
15
months
from
the
date
of
shipment.
During
this
period
machine
failure
caused
by
our
side
should
be
maintained
free
of
charge.
Extra
Warranty
Period:
we
will
take
telephone
and
regular
visit
to
users
as
after-sale
advisory
service.
Our
company
is
responsible
for
the
technical
advisory
services
of
metrology
for
user
free
of
charge.
We
will
provide
life
warranty
services
of
machine
for
users
with
cost
price.
If
we
get
telephone
service
request
about
equipment
failure
from
users,
we
will
response
to
the
request
in
24
hours,
if
necessary
we
will
send
technical
engineer
to
the
customer’s
site
to
solve
problems
within
72
hours.
We
have
spare
parts
in
stock,
will
provide
life
warranty
services
of
spare
parts
for
users
with
cost
price
We
will
provide
users
with
lifelong
after-sales
value-added technical service，such as technical upgrades，retrofit，etc.by preferential prices.
If
there
is
my
company’s
office
in
the
region
of
the
users,
it
will
fully
responsible
for
the
after-sale
technical
services.
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